The Art of Using the Roll Forming Process to Shape Metal

Since the discover by ancient peoples that metal canA roll forming machine will shape a piece of metal into
be liberated by applying heat to rock ore, methodsa specified cross-section profile. Simply put, a
for extracting and manipulating metal materials havecross-section profile refers to the desired result, in
been rapidly refined. The interest in metal working isother words, the concluding shape of the metal. A
sparked by modern society's need for metalvariety of cross-section profiles can be obtained
products and tools. It seems like everything fromthrough roll forming. Each desired shape, however, will
household tools to automobiles and skyscrapers arerequire a specifically crafted roll tool. For example, on
products of metal forming. Today's population hasroll forming machine cannot produce a variety of
become dependent on metal to complete daily tasksdifferently shaped metal. One machine will produce a
and function in society. For that reason, metalspecific form. If another form is desired a new
forming has become and increasingly important trade.carefully crafted set of roll tools will be required. It
Roll forming is one method of metal forming. It ismay seem silly to possess a machine that only
important to note that rollform can be written asshapes metal into one form. One must remember,
either one word or separated into two words. Thesehowever, that roll forming machines are intended for
two forms of using the word "roll form" will be usedindustrialized purposes. Factories such as automobile
interchangeably throughout this article. The art of rollplants or factories that produce aluminum cans
forming is a continuous process. A roll formingrequire machines to make the same bends in the
machine consists of several sets of consecutive rolls.metal without requiring change.
Each set of rolls is called a stand. As the metalSeveral different types of roll forming machinery can
passes through each stand it is only bent slightly.be purchased and developed to fit the cross-section
Therefore, each stand only incrementally contributesspecifications that are required. Some examples of roll
to the desired specification of the metal. The metalforming machinery include rollforming presses, Stud
piece will continue rolling through the roll formingand Track Rollformers, Purlinmaster Rollformers,
machine, being manipulated by each stand, until itGreenfield Stud Rollforming Lines, and Workhorse
reaches the desired cross-section profile. The practiceSeries Rollformers. Rollforming machinery are also
of roll forming is best used when making parts withused in a variety of industries including building
long lengths. Roll forming is a common way to formconstruction, garage doors, automotive, shelving and
objects out of sheet metal.complex parts.