| HOW TO MAKE FAKE ROCK Many methods can be | | | | on to add some rubble to build up the shape a little, |
| used to make fake rock and boulders and all achieve | | | | add a bit more concrete, rubble again and so on until |
| realistic results. The price and availability of the filler | | | | you have achieved the shape you desire. To make |
| material you have on site usually determines which is | | | | fake rock with this method it is a good idea to be |
| the best method to make fake rock and boulders. | | | | doing several rocks at the same time. While allowing |
| Very realistic faux rocks or boulders can be made | | | | one lot of concrete to set up you can be working on |
| using any of the following filler materials. Filler | | | | another rock. Once you finish the general shape and |
| Materials and Techniques • Crushed concrete from | | | | it has set, you can start to apply the mortar. Use a |
| demolished buildings and second hand bricks. • | | | | throwing action for the mortar as it adheres better |
| Recycled real rocks • Polystyrene Giving | | | | than merely trowelling it on. It also provides a |
| approximate shape to the final rock before applying | | | | rougher surface for successive layers or mortar to |
| the mortar is an alternate way to make fake rock. | | | | be applied to. The finishing coats should start from |
| • Chicken wire bent to shape is widely used for | | | | the top and work downwards. If you are working on |
| the smaller rocks • Rocks can be formed by | | | | two rock shapes side by side be careful to |
| cutting cardboard boxes to size. • Reinforced | | | | emphasise the join lines between the rocks. The |
| metal bar material or expanded metal. For repetition | | | | definition of these seems are very important to |
| of the same design the use of moulds is | | | | ensure a natural appearance. Hollow Rock |
| recommended. • Casting from a mold The material | | | | Construction Methods Chicken Wire This method is |
| and method you use to make fake rock will be the | | | | the best for the creation of smaller hollow rocks. |
| one that you consider to be the fastest and | | | | • Cut and shape the chicken wire into roughly the |
| cheapest to give you the best finished result. The | | | | final shape of the rock. • Bend all sharp edges of |
| level of detail in the rock usually determines the | | | | wire inwards using pliers. • Now cover the wire |
| amount of time needed to complete the job. Less | | | | with some newspaper soaked in 50/50 diluted white |
| work and material is often needed to make fake | | | | woodworking glue and allow to dry. • Now cover |
| rock and boulders of larger proportions as they | | | | the wire form with several layers of Plaster bandage |
| generally look best with a smoother, less detailed | | | | that has been quickly dipped in water and then allow |
| surface finish. A garden landscaping job will often | | | | to dry. • To create a realistic stone-like finish, |
| require the use of several of these different finishes | | | | dilute acrylic paint and sand and decorate the surface. |
| to give the required natural look. The final result will | | | | Expanded Metal and Rebar Construction This method |
| be much better if you know how to use most of | | | | is popular to make fake rock which is hollow. Garden |
| the methods to make fake rock. Solid Fill Method | | | | taps, pool pumps and other equipment is effectively |
| While this is possibly the slowest and most expensive | | | | camouflaged by using hollow boulders. As the |
| method to make fake rock it is still the most widely | | | | structure can be easily shaped using this method, |
| used due to the availability of used building material | | | | anything from a waterfall to a garden arch can be |
| on most jobs. This method produces the closest | | | | produced. |
| representation and feel to natural rock as it is not of | | | | Once you have the shape set up with the re-bar, the |
| hollow construction like other methods to make fake | | | | expanded metal can be attached. Tie it to the re-bar |
| rock. The materials used in this type of construction | | | | every 100 to 150mm. Ensure that it is firm. With a |
| are: Rubble from demolished buildings. This is usually | | | | coat thickness of 3 to 4cm apply two coats of |
| found on site awaiting disposal and can be used free | | | | mortar mix to the structure. Leave each coat to set |
| of charge in most cases. To ensure the rubble bonds | | | | for 1 hour to overnight depending on the day's |
| together it is advisable to hose it down to remove | | | | temperature. Add texture to the project using similar |
| dust and grime. Concrete blocks and recycled bricks | | | | methods to the solid fill method. Cardboard Large and |
| Even if you have to purchase these it is still cheaper | | | | small cardboard boxes cut to shape can be built up |
| than using concrete. As these materials have a | | | | to form a strong structure resembling the desired |
| certain regularity in their shape it makes it easier to | | | | rock shape. Using old boxes from your local store, it |
| make fake rock features which have difficult shape | | | | is easy to create faux rocks of all shapes and sizes |
| such as waterfalls. Polystyrene This is a waste | | | | and at low cost. • Make the structure rigid by |
| material used for packing and readily available free | | | | stapling, wiring, screwing or gluing the cut box shapes |
| from your local stores. The nature of the product | | | | together to form the rough outline of the desired |
| allows it to be easily shaped and produces quite a | | | | rock shape. • Using a throwing action with the |
| light weight finished faux rock. It holds the shape of | | | | brush, apply two coats of polymer stabilizer mix |
| the rock and does not slump with the weight of the | | | | straight onto the boxes. If too much is applied at |
| mortar, unlike some of the other filler materials. | | | | once there is a danger that the cardboard will be |
| Recycled rock and other natural materials Natural | | | | soaked and collapse. Between coats allow the |
| shapes can be easily achieved with this material which | | | | cardboard to full dry allowing it to attain the required |
| is often found on site. It is important to wash the | | | | strength to support the final mortar mix. • The |
| stone before use. • To aid in assembly of the | | | | mortar mix can now be applied in two coats of |
| faux rock, the material can be placed in plastic bags if | | | | 80mm thickness. • Texturing, staining and sealing |
| the pieces are small enough. • It can then be cut | | | | can now be applied to the structure. Casting using a |
| open to expose the filler material. • Apply two | | | | Mould. Using a mould can produce the most accurate |
| coats of the acrylic polymer stabilizer mix. This should | | | | representation from natural stone of all the methods. |
| be thrown on using a brush and is designed to ensure | | | | They are perfect reproductions of stones in nature. |
| the structure is rigid before applying the finishing | | | | The exact same stone design can be manufactured |
| mortar mix. • Apply the mortar mix in two 40mm | | | | over and over again. Moulds can either be of latex or |
| coats. • Complete the process as described with | | | | silicone and often have a casing made of plaster or |
| the other techniques. This type of faux rock is | | | | fibreglass to hold the stones original shape. The full |
| relatively easy to make. To make things even easier | | | | process to make fake rock with mould casting and |
| it uses basic mortar mix and plain concrete for the | | | | decoration will be the subject of a forthcoming article |
| final shaping. The first thing you need to do is to build | | | | together with the use of texture moulds in the |
| up a bit of a base in concrete for the rock. Then go | | | | manufacture of faux rocks. |