Introduction to Brake and Shear Machine Tools

Press breaks and shears are two of the fabricationlength, then go for the large models.
tools or machines used in fabricating things out ofIf you are a neophyte in the business, consult
metal.technical people who can give you an idea of what
A press break is used for bending sheets, while theyou will be up against before making your final
shears is utilized to cut, trim or clip metals.purchase.
A press break is your sophisticated version of yourOther than bending metals, another common
manual break used in your metal sheet bendingfabricating process is cutting or shearing metal sheets
needs. In terms of the application of force, a pressusing the shears. The advantages of the shears are
break can be categorized as mechanical, pneumatic,its ability to cut flat metal sheets in a straight line and
hydraulic and servo-electric.its flexibility in making relatively small cuts. This is
Mechanical press breaks were used until the 1950's inmade possible because the blades of the shears can
the advent of more sophisticated technology whichbe mounted in a certain angle that reduces the force
includes computerization of machines. Thisrequired.
development led to the creation of hydraulicMaterials that are commonly sheared are aluminum,
machines and hydraulic press breaks started tobrass, bronze and steel. Shearing can be done on
become popular. Hydraulic breaks are reliable,metal sheets, strips, bar, plate and even angle stock.
accurate, use little energy and are safer.There are several kinds of shears available in the
More technological advancements paved way formarket, depending on you specific need. These are
pneumatic and servo-electric presses which are usedalligator shears, bench shears, guillotine, power shears,
for bending metals with lower tonnage. Pneumaticthroatless shears and tin snips.
press brakes are commonly used in the industrial sitesLearn the specific uses of these machines, versus
where production efforts are not that high. On thewhat you really need. A good fit between your
other hand, servo-electric presses are designed forneeds and the capability of your equipment spells
high precision because of their programmable workingsuccess of higher productivity and lower costs.
speed.Mismatched equipment for the type of work needed
There are several things that you need to considerwill only entail additional expenses and will slow down
when buying a press break, one of which is the sizeyour production level as well.
and capacity. You must have an idea as to how largeIt is wise to invest in equipment with a capacity that
is the largest material that you will be dealing withis greater than your need. This will allow you room
and multiply it by two or three times.for future expansion without necessarily buying more
A small press break is capable of bending metalstools. Safety is also important. Make sure that your
under 25 tons (tons of pressure per meter of length).operator knows exactly how the machine runs and
Thus, if you will be working with hundreds of tons ofwhat buttons to press when it goes out of hand to
raw materials with more that 10 feet of workingcontain the damage.