DC Power in Industry - Mighty Torque and Variable Speeds

Although we can find many applications of AC inAC power requires the use of a DC supply at its field
industry, we still find that there are many industrialcoil to maintain a constant magnetic field. This source
processes that require DC for their operation.of DC supply is obtained from either a DC generator
Some of these applications include battery charging,or a rectifier unit.
emergency lighting, welding, electroplating, metalIn modern brushless AC generators, the rectifier unit
refining, metal reduction, communications and manytogether with the field coil are actually fixed to the
others.rotating rotor and moves with the rotor.
Unlike AC generators, the speed of DC generatorsDC motors have the advantage of excellent starting
are not so critical. Therefore, small DC generators cantorque and wide ranges of speed control. They are
be belt-driven, gear-driven or direct driven by primetherefore used to drive machines that are difficult to
movers. Large DC generators are always directstart under load or are required to run at varying
driven. Some of the prime movers used are ACspeeds. Another advantage of DC motors is the fact
motors, petrol or diesel engines, water or steamthat they can be reversed very easily. By just
turbines.varying the polarity of the field coil supply, the motor
Small DC generators are driven from 300 to 1800can be made to run in the reversed direction.
rpm, while larger generators are driven from 60 toSome of the applications of DC motors are in large
250 rpm. Because of line voltage drops, the directsteel rolling mills, electric railways, elevators, hoists
current produced are only transmitted over shortand cranes. All these applications require that the
distances.machines can be easily started from standstill on
For convenience, many DC applications uses rectifiersheavy loads and then proceed to full speeds in a
to convert AC supply to DC supply. These rectifiersvery short time. The speeds of rotation of these
usually make use of solid-state semiconductorsmachines are also required to be controlled very
because they have no moving parts and are veryaccurately.
robust in construction. When such rectifiers are used,Electronic controls are used to vary the speeds of
some sort of wave filters need to be installed toDC shunt motors by adjusting the armature voltages.
smoothen out the pulsating DC supply obtainedVariable voltage for the armatures are supplied by
through rectification.silicon controlled rectifiers (SCR) circuits.
For short term applications, batteries are used toCan you imagine how life will be like without these
supply the necessary DC supply. These have to beDC machines? For tall buildings, the occupants will
recharged during and after use by DC generators orhave to endure erractic elevator movements
rectifiers. The DC supply obtained from batteries arewhenever the number of passengers changes. Isn't
smooth.that annoying?
Many people do not realize it, but the generation of