Advanced Technical Ceramics - A Comprehensive History and Guide

Introductioncould withstand the high-frequency electromagnetic
Have you ever wondered about the myriad materialsfields. As a result, electro-ceramics such as steatite
from which stuff is made that we come across inwere developed. Subsequently, other
our daily life? The numerous materials which haveelectro-ceramics such as magnetic ceramics (ferrites)
unique characteristics and which are used for makingwere developed, followed by capacitor ceramics
various articles used in everyday life- these materials(titanates) and electro-mechanical ceramics
attract the attention of the young inquisitive minds in(piezoelectric ceramics). In the later part of the 20th
engineering classrooms all over the world.century, the need for protecting tiny transistors and
Today, let me introduce you to the world ofICs from ambient conditions led to the development
"CERAMICS".of ceramic packaging materials which facilitated
"Ceramics" are the materials which are oftenfurther miniaturization.
misunderstood as materials used merely for potteryConcurrent with the development of
and decorative objects. Even though the wordelectro-ceramics, another sub-class of advanced
ceramic is derived from the Greek word "Keramos",ceramics which came to be called structural ceramics
meaning potter's clay or pottery, what many peopleprogressed, which had high structural and chemical
don't realize is that ceramics play an important roleintegrity characterized by properties such as
almost everywhere you see and many times inextremely high hardness, stiffness, and heat and
places that you can't.chemical resistance. These structural ceramics found
Besides the everyday objects of glassware and floorapplications in various industries, for example in the
tiles, the ceramics of today are critical in helpingspace industry as heat and wear resistant tiles and
computers and other electronic devices operate, innose cones on space shuttles, in the aerospace
medical devices for improving people's health inindustry as bearings and turbine rotors, in the
various ways, in providing global telecommunications,chemical industry as chemical resistant seals and
and in protecting soldiers and vehicles during combat.conduits, in the defence industry as bullet-proof vests
Ceramics are generally defined as inorganic,and armor plates for vehicles, in the biomedical
non-metallic materials that are made from powderedindustry as hip-joints, knee-joints and orbital implants,
chemicals. They are typically crystalline in nature (theirand so on.
atoms are arranged in a systematic manner) and areFurther Developments
compounds formed between metallic and non-metallicAs ceramic technology has rapidly progressed over
elements such as aluminum and oxygen (alumina,time, the definition of advanced ceramics has
Al2O3), calcium and oxygen (calcia, CaO), silicon andexpanded to include a much wider range of
nitrogen (silicon nitride, Si3N4), and so on.compositions used in a large variety of applications. In
Various "advanced ceramic" products arebroader terms advanced ceramics also include glass
manufactured by combining high-purity chemicals into(which has a non-crystalline or amorphous random
desired shapes and then heating them to very highatomic structure), enamel (a type of glassy coating),
temperatures. The shaped ceramic products thusglass-ceramics (a glass which is partly crystallized),
made can have many desirable properties such asand inorganic cement-type materials (cement,
heat resistance, hardness, strength, low electricalconcrete, plaster and lime).
conductivity, and unique electro-mechanicalAdvanced ceramics include yet another sub-class of
characteristics. Thus advanced ceramics are ceramicsceramics called refractories. Refractories are critical
which are made by tightly controlled methods andmaterials which reduce heat losses from industrial
therefore they exemplify an "advancement" over theovens, also called kilns, and at the same time they
general definition. As a consequence of these refinedresist very aggressive conditions including chemical
methods, a new class of ceramics called "advancedand acid attack, very high temperatures (up to
ceramics" is born.3200°F), abrasion, mechanical impact, and more.
Long lasting and harder than steel, advanced ceramicsThese refractory ceramics enable manufacturers of
may be found in aircraft engines, automotive engines,commodities such as metals, alloys, cement, glass,
cutting tools used for making metal products, theetc to operate efficiently and profitably. Thus they
skin of space shuttles, knives, bullet proof armor,play a very important role in growing the global
artificial hip-joints, computers and microelectronics.economy.
HistoryAdvanced ceramics continue to be developed even
One of the first uses of advanced ceramics was forfurther; new ceramics and their combinations are
corrosion-resistant stoneware vessels in the chemicalconstantly being improved and newer products are
industry as early as the 1750s.Then came porcelain,continually being introduced in various industries.
which was first used in dentistry in the 1850s. WithThe progress in advanced ceramics is so rapid that
the invention of electric light in the 19th century,the advanced ceramics of today are strikingly
ceramic materials based on porcelain for electricaldifferent from those made even a few years ago.
insulation were developed.Ceramic engineers eagerly anticipate further rapid
This was followed by the blooming of the radio anddevelopments of newer ceramic materials and their
television broadcasting industry in the 20th century,combinations that will find even more exciting
which needed special heat resistant materials thatapplications in the future.