Terrazzo, Waterjet Technology Allow Complex Flooring Designs

Terrazzo is one of the most time-tested of buildingS.C. T.B. Penick & Sons, Inc., the San Diego-based
materials. It was used in palaces, courtyards,general contractor with a specialty in the installation
assembly halls, villas and bathhouses during the heightof high-end terrazzo projects, was involved in this
of the Roman Empire. Many of those ancientcreative flooring project, which included a food court
structures are still intact. When the ruins of Pompeiiwith a multi-colored, highly focal terrazzo floor
were unearthed, the forgotten terrazzo floors weredesign.This food court had beautiful shapes which
virtually undamaged. Terrazzo is an historic and verywere achieved by pouring the terrazzo into
strong, enduring -- and endearing flooring product.Thewaterjet-cut aluminum forms. This was a project that
National Terrazzo and Mosaic Association definesincluded intricate images that had to be re-created in
terrazzo as "a material consisting of marble, granite,terrazzo to exactly replicate the artist's original
onyx or glass chips in Portland cement, modifieddrawings.Retail construction executives should know
Portland cement or resinous matrix. The terrazzo isabout waterjet technology. The process is a
poured, cured, ground and polished. Typically used ascomputerized, cold cutting technology that can cut
a finish for floors, stairs or walls, Terrazzo can bemost materials into any two-dimensional shape.
poured in place or precast."There has been aMarble, granite, porcelain, ceramic, linoleum, sports
renaissance in the usage of terrazzo over the lastflooring, vinyl, and all metals are excellent materials
decade. According to Jim Belilove, president and CEOfor the waterjet process. Waterjet cutting does not
of Fairfield, Iowa's, Creative Edge Corp., "Terrazzo isheat, harden or distort metals. Those are some other
now offered with an epoxy matrix. This is strongerreasons why the aluminum forms into which terrazzo
than the cementitious material which was thewas to be poured at Coastal Grand Mall's food court
traditional binder. Epoxy doesn't crack, can be offeredwere best cut by waterjet.Anything that can be
in many more and much brighter colors, the colordrawn on a computer can be cut by waterjet. Many
does not fade, and curing time is much less. Terrazzomaterials like stone, porcelain, and stainless steel
with an epoxy matrix can also accommodate largercannot economically be cut into complex shapes in
chips ... and the thickness of the material, even for aany other way. Terrazzo is more versatile than most
major industrial application, can be just 3/8 inchesdevelopers or designers can imagine. For example, it
thick."Additionally, with computerized waterjetcan be poured onto many different substrates, or
technology, shapes into which the terrazzo areright over existing floor materials such as concrete,
poured can be cut perfectly over and over again,"vinyl tile, ceramic/porcelain tile or even wood.It is still
Belilove says. "As a result, designs for stores or mallsideal for any retail construction project, particularly
can be duplicated quickly and without worrying aboutthose that have heavy foot traffic.Harri Aalto is
the visual differentiation from one hand-formedcofounder and Creative Director of Creative Edge
shape to another."A good example of a major retailMaster Shop, a leader in the architectural design
installation which featured waterjet technology cancommunity. He designs many of the company's
be found at the Grand Coastal Mall in Myrtle Beach,projects, including Terrazzo Floors.